Manufacturing Magazine May 2026 | Page 70

Why is it important to ensure industrial AI is safe?

Yuriy: The stakes in industrial AI are fundamentally different than in general enterprise IT. If a standard AI chatbot hallucinates, you get a poorly written email or a bad marketing draft. If an industrial AI hallucinates, you risk damaging multi-milliondollar equipment, halting a production line, driving up scrap rates, causing environmental damage or – worst of all – compromising the physical safety of workers on the factory floor. Because industrial AI operates in the physical world, it cannot simply be probabilistic; it must be highly reliable, deterministic and fully auditable. Furthermore, safety goes beyond just preventing AI errors – it requires an ironclad cybersecurity posture. Even the most perfectly reasoned AI system must be hardened against adversarial attacks to ensure the physical machinery it controls cannot be maliciously manipulated.
Premkumar: Industrial AI operates in mission critical, physical environments – not digital sandboxes. We’ re embedding AI into power grids, transportation systems, factories and heavy equipment. In these settings, failure isn’ t an inconvenience; it’ s a safety, reliability and economic risk. Unlike consumer or enterprise AI,

“ There is no room for a‘ fail fast’ approach in critical industrial environments”

Ram Ramachander Chief Growth Officer
of Hitachi EMEA and CEO Hitachi ZeroCarbon
errors, hallucinations or unpredictable behaviour are unacceptable. A failed transformer, a missequenced control action or a missed anomaly can cascade into outages, safety incidents or regulatory violations. That’ s why industrial AI must be engineered for determinism, resilience and failsafe operation from day one. At Hitachi, this mindset comes naturally – we’ ve spent decades building and operating the systems that society depends on.
Ram: Ensuring industrial AI is safe is essential because, unlike in other areas of frontier tech application, there is no room for a‘ fail fast’ approach in critical industrial environments. Errors in factories, power grids or rail networks can lead to catastrophic billion-dollar losses, severe environmental damage and, most critically, impacts to human life.
70 May 2026