WAREHOUSE EFFICIENCIES
DHL is one of the world ’ s most trusted logistics partners
for Aircelle . Addressing this , DHL worked with Aircelle to create bespoke storage media to ensure products were protected during transportation around the various manufacturing buildings on Aircelle ’ s expansive site . Working with a specialist supplier and combining DHL ’ s expertise and Aircelle ’ s specialised knowledge of the aerospace sector , led to the production of innovative and specialised solutions for parts on site .
In addition , and working closely with Aircelle on production and planning , the number of line feed points around the site were rationalised , thereby creating a more streamlined logistics and production process . Kanban solutions were introduced , allowing for visual management of stock levels and replenishment triggers . Kit sets placed on the red square signify that the kit is finished and requires replenishment while stock on the green square represents a full kit , which could contain over 250 parts numbers . This change reduced work in progress value and travel time of skilled production fitters .
The sequenced kit delivery method will be supported by a Synchronous Material Flow methodology and DHL ’ s inbound to manufacture service offering . This process improves the overall efficiency of operations by creating better line side layouts and
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